Top Answers Pack (10 Items)
Prevent coating cracks with edge rounding
Achieve IP-grade sealing with uniform chamfering
Boost assembly precision with smooth edges
Deburr without damaging protective films
Extend surface coating life
Improve workshop safety with edge smoothing
Maintain consistency across varying part thicknesses
Replace manual grinding to reduce variability
Consolidate deburring + rounding into one pass
Improve ROI and quality compliance across industries
Use case: Distribution boxes, server racks, UPS cabinets
Pain point: Sharp edges → cracked powder coating → corrosion → cable wear
Use case: Battery casings, body parts, heat exchangers
Pain point: Poor sealing surfaces → leakage → corrosion, electric failure
Use case: Refrigerators, dishwashers, hoods, ovens
Pain point: Sharp edges damage coating, hinder fitting
Use case: Elevator panels, wall cladding
Pain point: Dangerous edges, poor aesthetics after coating peel-off
Use case: Pumps, valves, flange plates
Pain point: Inconsistent edge rounding leads to water/gas leaks
Customer Focus | Industry Pain | JONSEN SGP1300 Solution |
---|---|---|
Coating adhesion | Peeling at sharp corners | R0.2–R0.5 mm rounded edges improve coating adhesion |
Airtight / watertight seals | Seals can't bond with rough edges | Smooth chamfers ensure tight gasket fit |
Assembly precision | Parts jam due to misaligned corners | Uniform edge rounding enhances fit and flow |
Workplace safety | Operators injured by sharp edges | Smooth edges minimize injury risks |
Consistency & throughput | Manual work is variable, low yield | Fully automated + consistent processing in one pass |
No film or coating damage | Protected/mirror surfaces scratched | Flexible planetary heads deburr without damaging surfaces |
By rounding the edge to an R0.2–R0.5 mm radius, SGP1300 eliminates sharp corners where coating tension concentrates, greatly reducing peeling, cracking, and premature failure of powder coating.
SGP1300 delivers smooth, uniform chamfers that enhance surface bonding, allowing gaskets and adhesives to seal effectively — vital for IP-rated EV battery packs and enclosures.
Rounded, consistent edges eliminate sharp interference points that can cause misalignment, leading to smoother, faster assembly with fewer rejects.
SGP1300 features a flexible planetary brush system that applies controlled pressure, ensuring burrs are removed while leaving protective layers and finishes intact.
Edge rounding with SGP1300 prevents paint delamination at critical corners, enhancing durability and reducing warranty claims.
Rounded edges dramatically reduce the risk of operator injury during handling, improving compliance and workplace safety.
The floating design adapts to part geometry, ensuring uniform contact and finish regardless of material thickness.
Variability in manual deburring leads to rework, safety issues, coating defects, and bottlenecks. SGP1300 standardizes quality across all parts.
SGP1300 integrates wide-belt and brush stages in one pass — increasing throughput, reducing labor, and lowering defect rates.
Factories typically see ROI within 12–18 months via labor savings, reduced rework, and improved pass rates on coating and sealing tests.
By ensuring smooth sealing surfaces and precise edge rounding, SGP1300 enables consistent IP certification test passes (e.g., IP65+).
Sharp edges deform or cut gaskets, causing leaks. SGP1300 removes those sharp edges and delivers smooth sealing faces.
Rounded edges from SGP1300 reduce wear and tear on internal wiring harnesses, lowering short-circuit risks and improving product longevity.
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