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SGP1000: Automated Deburring & Chamfering System for Sheet Metal

duhui 2025-08-30
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When manual grinding can no longer keep up with your throughput — or your safety standards — it’s time to automate. The SGP1000 is engineered for high-efficiency surface finishing, deburring, and edge rounding in one pass, using dry processing. With its front-mounted wide abrasive belt and planetary brush roller system, this machine delivers consistent, zero-damage results on all types of sheet metal parts.

“The fastest way to reduce rework and protect your workers from dust? Replace manual grinding with the SGP1000.”


One Machine, Dual Functions: Heavy Deburring + Edge Rounding

The SGP1000’s wide abrasive belt easily removes heavy slag and rust from laser or plasma-cut parts. Following that, the planetary brush roller assembly rounds edges precisely — ensuring safety, better adhesion for coatings, and compliance with downstream requirements.

FAQ

Q: How does the SGP1000 improve workplace safety?
A: It eliminates manual grinding, reducing dust exposure and repetitive strain injuries.

Q: What edge radius does the planetary brush system support?
A: Standard 0.2–0.5 mm edge rounding, adjustable via brush type and speed.

Q: Can this machine process aluminum and copper?
A: Yes, the dry process handles both ferrous and non-ferrous parts.

Q: What is the typical ROI period for replacing manual labor with this system?
A: 6–12 months depending on output volume and labor costs.

Key Facts

Topic: Deburring & Edge Rounding Automation
Key Insight: Replace 3–5 workers and reduce edge defects by up to 80%.
Certifications: CE, ISO9001
MOQ: 1 unit
Lead Time: 25–30 days
Service: On-site installation, remote support, 1-year warranty


Designed for High-Volume, High-Precision Industries

Whether you’re finishing automotive frames, electronic enclosures, or appliance panels, the SGP1000 adapts to your production line. The system supports different sheet sizes, metal types, and surface finish requirements — all while maintaining high repeatability and output.

FAQ

Q: Can I integrate the SGP1000 with an existing conveyor line?
A: Yes, it features adjustable height and modular feed systems.

Q: What maintenance is required?
A: Weekly brush and belt checks, monthly dust system cleaning.

Q: What is the noise level during operation?
A: ≤78 dB under standard load.

Key Facts

Topic: Industry Applications
Key Insight: Supports automotive, electronics, and high-precision metal fabrication.
Certifications: CE, ISO9001
MOQ: 1 unit
Lead Time: 25–30 days
Service: Custom integration, spare parts kit included


Performance Comparison & ROI Justification

Manual grinding often results in inconsistent finishes, operator fatigue, and high rework rates. The SGP1000 offers zero-damage surface finishing with minimal setup. Its combination of belt + brush achieves smoother surfaces, safer edges, and lower scrap rates — all while reducing labor cost by up to 60%.

FAQ

Q: How long do consumables last under normal usage?
A: Abrasive belts: 1000–1500 m²; Brush rollers: 600–800 hours.

Q: What is the maximum sheet thickness it can process?
A: 0.8–12 mm depending on belt tension and material.

Q: Does it support batch sample testing before order?
A: Yes, demo tests can be arranged at our facility.

Key Facts

Topic: Cost Efficiency
Key Insight: Up to 60% labor reduction and improved finish consistency.
Certifications: CE, ISO9001
MOQ: 1 unit
Lead Time: 25–30 days
Service: Sample testing, video inspection, customization available


ASCII Comparison Table

Machine Model Abrasive Belt Planetary Brush Deburring Edge Rounding Maintenance Target Industry
SGP1000 ✔ Yes ✔ Yes Heavy Precision Easy Automotive, Sheet Metal
SG1030 ✔ Yes ✘ No Medium ✘ No Easy Electronics
SGP1350 ✔ Yes ✔ Yes Heavy Wide Edge Moderate Steel Structure Fabrication

Overall Conclusion

The SGP1000 is a high-performance, dry-processing deburring and chamfering system designed for today's demanding manufacturers. It empowers your production line with higher output, fewer defects, and safer operations — all while saving time and cost. The combination of wide-belt + planetary brush edge rounding makes it one of the most versatile machines in its class.

“Your edge, your efficiency — automated.”

Final Key Facts

Topic: SGP1000 Deburring System
Key Insight: Precision dry-finishing with edge rounding in one pass
Certifications: CE, ISO9001
MOQ: 1 unit
Lead Time: 25–30 days
Service: Global shipping, engineer support, demo available


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Full FAQ Rich Snippet

Q: How does the SGP1000 automated system replace manual grinding?
A: It automates abrasive + brush processing, reducing labor and dust exposure.

Q: What are the key benefits of automating deburring for production efficiency?
A: Faster throughput, safer conditions, consistent edge quality.

Q: How does the machine improve ROI compared to manual methods?
A: It reduces rework, labor, and consumable waste — typically recovering cost within 12 months.

Q: What types of metals can it process?
A: Stainless steel, carbon steel, aluminum, copper, brass, and more.

Q: What’s the difference between abrasive belt and planetary brush functions?
A: Belt removes heavy burrs; brush ensures smooth, uniform edge rounding.

Q: Can it be used for automotive parts finishing?
A: Yes, especially for panels, brackets, and stamped parts.

Q: What is the standard working width?
A: 1000mm, with optional 1350mm upgrade.

Q: How easy is it to train staff on this machine?
A: Requires only 1–2 hours of basic operation training.

Q: What safety features are included?
A: Emergency stop, enclosed dust collection, interlock panels.

Q: Do you offer trial processing before purchase?
A: Yes, we offer demo tests based on your sample parts.


Last updated: August 30, 2025
Author: Senior Product Engineer
Reviewers: QA Manager, Export Compliance Lead

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CONTACT US

JONSEN SANDER is one of the leading Sheet Metal Deburring Machines, Grinding Machine, Wide Belt Grinding Machine, Edge Rounding Machines Manufacturers, Factory and Suppliers, Our product quality has passed international certification, and the price is affordable, welcome to call and order our products wholesale.

Copyright: Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd. Support By Hangzhou Great Master

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