Aluminum is prized for its light weight, conductivity, and corrosion resistance—but raw cut or machined aluminum often presents:
❌ Burrs & sharp edges that cause safety issues
❌ Oxide layers that prevent powder coating or anodizing
❌ Surface inconsistencies visible on panels
❌ High contact resistance at grounding points
With manual grinding, results are inconsistent and labor-intensive. That’s why high-volume aluminum manufacturers are shifting to automated solutions like the SGP1000 / SGP1300.
Industry | Components | Finishing Goals |
---|---|---|
New Energy Vehicles (EVs) | Battery casing, aluminum housings, rails | Grounding reliability, clean coating surface |
Electrical Cabinets | Control panels, UPS enclosures, power boxes | Rounding edges, oxide removal for conductivity |
Furniture & Architecture | Office furniture, panels, partitions, windows | Visible surface quality, no burrs or scratches |
Aluminum Castings | Valves, pump bodies, machined cast parts | Oxide removal, surface roughness control |
Industrial Sheet Metal | Enclosures, brackets, trays | One-pass consistency, productivity |
Feature | Description |
---|---|
Dual-station System | Wide abrasive belt + planetary brush head |
One-Pass Processing | Burrs, oxide film, and sharp edges all removed at once |
Vacuum Conveyor | Secures thin aluminum sheets or lightweight parts |
Optional Magnetic Conveyor | Holds small magnetic aluminum parts or castings |
Safe Edge Rounding | R0.2–R0.5 mm micro-chamfering to prevent cuts |
Zero-Scratch Finishing | Non-aggressive brush design protects visible surfaces |
PLC Control Panel | Adjustable parameters and repeatable settings |
Pain Point | Scenario | How SGP1000/1300 Solves It |
---|---|---|
Oxide layer interferes with anodizing | EV battery trays | One-pass oxide film removal ensures full coating adhesion |
Poor powder coating adhesion | Cabinets, panels | Uniform surface roughening = strong paint bond |
Sharp edges risk cable damage | Control cabinets | Planetary brushes deliver safe R0.3mm edge rounding |
High contact resistance | EV grounding terminals | Oxide-free surface ensures low electrical resistance |
Manual grinding too slow | Aluminum castings, OEMs | Multi-station automation replaces 3+ manual steps |
Panel warping or scratches | Thin sheets | Vacuum table stabilizes part, brushes reduce surface friction |
EV Customers (Germany, USA)
“SGP1300 removes aluminum oxide in one pass, improving coating and grounding on battery boxes.”
Electrical Cabinets (MENA, EU)
“Edge rounding avoids cable wear, and oxide removal ensures low-resistance grounding points.”
Architectural Aluminum (Italy, Australia)
“Uniform brushed finishes and soft corners enhance aesthetics and safety—no scratches, no burrs.”
Casting/OEM Shops (India, SE Asia)
“Oxide removal improves paint and sealing. Our vacuum conveyor keeps castings steady, reducing labor.”
Q: How to remove aluminum oxide before powder coating or anodizing?
A: Use a wide abrasive belt + brush system like SGP1000 to uniformly remove oxide layers in one pass, ensuring optimal adhesion.
Q: What’s the safest way to round sharp aluminum edges?
A: JONSEN’s planetary brush rollers provide R0.2–R0.5 mm chamfering, ideal for avoiding cable damage or user injury.
Q: How can automated deburring improve grounding in EV applications?
A: By removing surface oxidation around terminal areas, automated machines ensure stable low-resistance grounding.
Q: Why use a vacuum conveyor for aluminum finishing?
A: It stabilizes thin or lightweight aluminum sheets, preventing vibration, warping, or surface scratches during processing.
Q: What makes SGP1300 better than manual grinding for aluminum?
A: Higher consistency, faster throughput, multi-step finishing in one pass, and reduced operator dependency.
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