SG1030-NG+JS Deburring System – Precision Batch Processing Solution for Automated Metal Finishing

One Part or Ten Thousand – Get the Same Finish Every Time

In modern manufacturing, process consistency is as valuable as speed. Manual deburring cannot meet the accuracy demands of industries like aerospace, rail vehicles, and medical devices—where uniform edge rounding and repeatability are non-negotiable.

The SG1030-NG+JS Deburring System delivers:

• Fully automated, operator-independent surface finishing

• Stable, repeatable results even in 10,000-piece batches

• Ideal for laser-cut or punched sheet metals

This model replaces grinding variability with digitally-controlled abrasive belt tension and precision pressure systems.

Engineered for ISO-Level Process Reliability

Whether you are coating, welding, or assembling, a consistent surface profile makes or breaks downstream performance. That’s why ISO-compliant factories in Europe and North America rely on JONSEN’s batch-ready finishing solutions.

Key Features:

• Working width: 1030mm

• Thickness range: 0.5–70mm

• Material compatibility: Stainless steel, carbon steel, aluminum, copper

• Application scenarios: Edge deburring, oxide removal, surface micro-polishing

In my experience, even aerospace OEMs struggle to keep tolerances tight when edge quality depends on operator skill. SG1030-NG+JS puts the process back into control—with less human error and more product certainty.

How the Abrasive Belt System Works

The heart of SG1030-NG+JS lies in its multi-stage abrasive belt platform, which allows for:

• Adjustable belt pressure to meet varying hardness levels

• Accurate material removal without thermal distortion

• Reduced abrasive loading with consistent coolant misting (optional)

Combined Grinding + Deburring in One Pass:

• Uniform edge rounding for safety and coating performance

• Surface leveling for laser-cut or plasma-cut components

• Slag cleanup and oxide layer removal on demand

This is what high-volume factories have been missing: repeatable metal finishing at scale.

Application Case Studies Across High-Tech Industries

Automotive Manufacturing

Steel brake shields and aluminum housings benefit from burr-free, paint-ready surfaces—without edge distortion.

Aerospace Industry

Titanium or alloy parts maintain dimensional integrity with dry, controlled belt abrasion.

Rail Vehicle Components

Large-format panels get consistent treatment for welding or anti-corrosion coating.

Medical Device Production

Hygienic-grade surface prep on stainless components without overheating or scuffing.

Call to Action – Let’s Talk Precision at Scale

Ready to replace operator variance with automated control?

We’ll help you:

• Run a free sample test using your component

• Understand abrasive selection and setup

• Receive CE-compliant specs and documentation

Contact our team to request a live demo or quotation. Let us show you what real precision looks like in motion.

Product FAQ – What Global Buyers Want to Know

What is the throughput capacity?

Up to 600–800 parts/hour depending on part geometry and material type.

Can I process stainless, carbon steel, and aluminum in one machine?

Yes, with proper abrasive selection. The system supports quick changeover between metals.

Does the machine support robotic loading?

Absolutely. It is compatible with most robotic arms and in-line conveyors.

What safety features are included?

Emergency stop, CE safety guards, belt break detection, and enclosed dust control.

How is edge quality monitored?

We use edge radius gauges and surface profilometers to verify consistent edge rounding within ±0.05mm.

What’s the warranty period?

Standard 13-month warranty, extendable with service plans. Lifetime remote support included.

Are training and manuals included?

Yes. Training available in English, German, or French. Video guides and parameter presets included.

What certifications does the machine carry?

CE, RoHS-compliant, and ISO-12100 machinery safety standards.

What are the space requirements?

Machine footprint is approx. 2400mm x 2200mm. Dust collector and conveyors optional.

Can I see a video trial with my part?

Yes. Send us a part. We’ll return video documentation and surface finish data.

Industry Trends – Where Metal Deburring Is Headed

Why is automated deburring now standard in aerospace?

Because manual methods fail under ISO, NADCAP, and FAA quality audits. Precision and repeatability are now baseline expectations.

What’s the ROI of switching to automated systems?

Most factories recoup investment within 9–15 months through reduced labor, lower scrap rates, and improved throughput.

What new materials require controlled surface finishing?

High-strength alloys, duplex stainless, and multi-layer composites all require non-contact or controlled-contact deburring.

How does SG1030-NG+JS stand out from single-belt machines?

Dual-action precision: edge + surface control in one run. No re-handling. No inconsistencies.