SG1030-NG+JS Deburring System – Dual-Belt Solution for Slag Removal and Surface Finishing After Plasma & Flame Cutting

A Dual-Belt System Designed for Post-Cutting Surface Perfection

When it comes to flame- or plasma-cut parts, the challenge isn’t the cut—it’s the finish. Sharp burrs, rough slag, and oxide layers compromise both appearance and coating adhesion. The SG1030-NG+JS is specifically built to address these pain points.

This machine combines:

• Narrow abrasive belt for edge deburring and contour cleaning

• Wide abrasive belt for oxide layer removal and surface leveling

One machine. Two belts. No more secondary rework stations.

Where Manual Grinding Fails, Automation Wins

Traditional angle grinders or single-belt sanders cannot guarantee uniformity, especially across large batches of carbon steel or thick structural plates. The SG1030-NG+JS automates what was once a labor-intensive process.

Key Benefits for Fabricators:

• Eliminate inconsistent manual rework

• Prepare parts for powder coating or welding in one pass

• Boost production efficiency without sacrificing quality

In my experience, fabrication shops in Germany and the U.S. have seen up to 40% reductions in labor time after upgrading to a dual-belt automated system like the SG1030-NG+JS. The impact on coating failure rates? Dramatically reduced.

Technical Configuration and Application Range

This system is used widely in:

• Automotive chassis manufacturing

• Structural steel parts processing

• Heavy machinery plate fabrication

Machine Parameters:

• Working width: 1000mm

• Thickness range: 1–70mm

• Material support: Carbon steel, stainless steel, aluminum

• Part type: Plasma-cut, flame-cut, or air-cut sheet metal

Its heavy-duty construction and stable processing speed make it ideal for rugged production environments.

Wet vs. Dry – Why SG1030-NG+JS Offers a Clean, Dry Finish

This machine operates in a dry-processing mode—but with dust control enhancements that align with EU workplace safety directives.

Advantages Over Wet Systems:

• No water management or disposal cost

• Suitable for parts destined for immediate painting or welding

• Easy dust collection with industrial vacuum systems

Call to Action – Upgrade to the System Your Finish Deserves

If your current process still relies on manual rework after cutting, it's time to consider what’s possible with modern surface finishing.

We offer:

• Sample part testing

• Technical support in English, German, and French

• CE documentation and spare parts guarantee

Contact us now to get a tailored quote or request a demonstration with your own workpieces.

Product FAQ – Expert Answers Based on Field Experience

What industries use the SG1030-NG+JS?

Primarily automotive frame production, structural steel plants, machinery manufacturing, and steel service centers.

Can I use it for stainless steel or aluminum?

Yes, with proper abrasive selection. The machine is engineered for versatility across ferrous and non-ferrous metals.

How long do the belts last?

Typical belt life is 300–600 running meters depending on the material type and burr severity.

Does it remove oxide layers effectively?

Absolutely. The wide abrasive belt is ideal for stripping oxide layers on plasma/flame-cut surfaces, ensuring better coating adhesion.

What certifications does the machine carry?

It comes CE-certified, and supports workplace safety with dust extraction options and enclosed processing.

Can I see it running before purchase?

Yes. We offer free sample testing, with video reports and real-time parameter sharing during processing.

Can the machine integrate with my current line?

Yes. It supports modular add-on with signal sync for conveyors or robots.

What’s the lead time?

Standard delivery is 25–30 working days. Custom configurations may take up to 40 days.

Is operator training provided?

Remote training and manuals are included. On-site installation is available upon request.

How much space does it require?

Footprint is approximately 2300mm x 2200mm. Ideal for medium-to-large workshops.

Industry Insights – Addressing the Trends in Surface Finishing

Why are more European fabricators shifting to dual-belt systems?

Efficiency and repeatability. With labor shortages and strict QC protocols, automation is a necessity—not a luxury.

What are the coating failures caused by poor slag removal?

Improper slag removal causes blistering, peeling, and poor bonding in powder coating or wet painting applications.

How does oxide layer impact welding?

Oxides inhibit fusion and reduce weld quality. Stripping them ensures better penetration and consistency.

What specs matter most when choosing a deburring machine?

Width capacity, part thickness range, abrasive versatility, and dust control compatibility—exactly what SG1030-NG+JS delivers.