In stainless steel appliances, kitchen equipment, and architectural panels, surface finish defines perceived quality. Leading global brands demand:
Uniform brushed finishes without swirl or scratch marks
Rounded, burr-free edges to prevent coating cracks and ensure user safety
Clean, oxide-free surfaces ready for powder coating or plating
Batch production amplifies these challenges. Inconsistent manual finishing or scattered deburring processes can lead to high rejection rates, rework costs, and failed inspections.
The SGPGB1000 is JONSEN’s all-in-one modular system combining wide-belt sanding, edge rounding, and polishing — all completed in a single pass.
✅ Consistent brushed grain across wide panels
✅ Planetary brushing for R0.2–0.5 mm uniform edge rounding
✅ Wet or dry finishing to support powder coating, plating, or painting
✅ High throughput and repeatability for batch production
Pain Point:
Inconsistent surface direction, visible swirl marks, edge cracking after coating, labor-intensive polishing.
JONSEN Solution:
The SGPGB1000 system creates consistent #4/#6 directional grain and burr-free edges, ensuring high coating adhesion and uniform appearance.
Results:
"Customers reported 30% increase in powder coating pass rate, 40% reduction in manual labor, and stable appearance for showroom-grade quality."
Pain Point:
Sharp edges on sinks, scratch-prone surfaces, customer complaints about safety or aesthetics.
JONSEN Solution:
Planetary edge rounding system delivers smooth, uniform chamfers — ideal for powder or wet coating.
Results:
"Return rate reduced by 20%, surface finish matches premium product expectations in European markets."
Pain Point:
Deburring and polishing gaps lead to assembly errors and hygiene issues in food-contact surfaces.
JONSEN Solution:
Deburring and final polishing ensure scratch-free and easy-to-clean stainless surfaces.
Results:
"Meets hygiene standards while improving assembly precision and brand appearance."
Pain Point:
Inconsistent grain direction leads to visual flaws on installed metal panels under lighting.
JONSEN Solution:
Wide-belt brushing maintains consistent linear grain and light reflection across large surfaces.
Results:
"Architects and contractors achieve uniform metallic aesthetics across all panels."
Industry | JONSEN Value Proposition |
---|---|
Appliance OEMs | "Transform metal finishing into a brand asset, not a QA risk." |
Kitchenware Manufacturers | "Each grain and curve speaks to safety and craftsmanship." |
Commercial Kitchens | "Deburred, polished, and hygienic — your first impression matters." |
Architecture Metalworks | "Consistent texture and gloss is the soul of premium steel surfaces." |
Refrigerator doors
Oven panels and hoods
Dishwasher fronts
Stainless sinks and cooktops
Restaurant equipment panels
Elevator doors, interior panels, wall cladding
Let JONSEN support your new product development with:
Free surface finish sample testing
Online or in-person process consultation
Tailored finishing modules for your specific application
Request a finishing test or book an online demo today.
Topical Keywords:
brushed stainless finish, edge rounding machine, stainless steel polishing, kitchen appliance surface, powder coating adhesion, burr-free edges, one-pass deburring, commercial kitchen panel, architectural metal finish, SGPGB1000
Internal Linking Suggestions:
Q1: Why is edge rounding critical in kitchen appliance parts?
A: It prevents powder coating cracks, improves safety by eliminating sharp burrs, and enhances overall product aesthetics.
Q2: How does JONSEN ensure brushed surface consistency across large panels?
A: Using wide-belt abrasive modules with automatic pressure control, the system maintains aligned grain patterns batch after batch.
Q3: Can SGPGB1000 be integrated into automated production lines?
A: Yes, it's designed for modular inline use with conveyor integration, suitable for high-throughput manufacturing.
Q4: What surface finish levels are supported?
A: Standard #4 and #6 brushed finishes; customization is available based on customer needs.
Q5: Can this system reduce overall production costs?
A: Absolutely — by minimizing rework, improving coating adhesion, and reducing manual polishing, operational costs drop significantly.
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