Batch and Small Parts Deburring Machines with Vacuum Conveyors for Precision Metal Finishing

In the realm of metal surface finishing, manufacturers face two extremes: high-volume batch processing and delicate small parts finishing. Jonsen Sander bridges both needs with purpose-built machines like the SGP1000, SGP1300, and SG1050-3TB+B, offering flexible solutions for deburring, edge rounding, and surface finishing.

Batch Processing Excellence with SGP1000 & SGP1300

For medium to large parts processed in volume, the SGP1000 and SGP1300 deliver consistent performance with dual-station setups. Key benefits include:

• Simultaneous deburring and rounding

• Adjustable conveyor speeds for different material types

• Reliable finish quality across full production batches

Whether handling steel brackets or laser-cut panels, these machines ensure:

• Uniform edges (R0.2–0.5mm)

• Smooth finishes for coating and welding prep

• Reduced labor dependency with automated control

Precision for Small Parts with SG1050-3TB+B

Small parts such as hinges, clips, or connector plates require secure positioning and gentle handling. The SG1050-3TB+B is equipped with:

• Full-width vacuum conveyor for secure part stability

• Minimum part size capability down to 60x60mm

• High-efficiency edge rounding without displacement

This system is ideal for:

• Electronics and appliance components

• Automotive interior fasteners

• Stamped aluminum or stainless inserts

Why Choose Full-Width Vacuum Conveyor Technology

Standard conveyors may fail with light or thin parts, leading to missed edges or damaged surfaces. Jonsen’s full-width vacuum tables:

• Hold every part flat through abrasive contact

• Prevent slippage or overlap in batch processing

• Support wet or dry operation modes for various material needs

Parameter Information Precision Deburring & Surface Finishing for Batch and Small Metal Parts

Built for Safe, Dust-Free, and High-Yield Production

As Wikipedia on Deburring notes, edge rounding and burr removal not only enhance part safety but also coating adhesion and assembly fit. Jonsen systems reduce airborne dust with:

• Integrated vacuum suction

• Optional wet deburring modules

• Enclosed brush areas with extraction ports

SGP1000 and SG1050-3TB+B for High-Volume and Small Part Finishing

Whether you run batch deburring lines or fine-part production, Jonsen’s precision finishing machines adapt to your shop’s needs.

Contact us today for a custom quote, machine demo, or trial sample processing.

Dust-Free Deburring and Edge Rounding Equipment for Precision Production

Frequently Asked Questions about Jonsen Deburring Systems

1. Can SGP1000 and SGP1300 handle carbon steel and stainless?
   Yes. Both machines are compatible with various metals including aluminum and galvanized sheets.

2. What’s the smallest part size SG1050-3TB+B can process?
   Parts as small as 60x60mm can be safely processed using the vacuum conveyor.

3. Is the vacuum conveyor compatible with wet operation?
   Yes. Jonsen systems can support both wet and dry finishing modes.

4. Do these machines reduce dust exposure?
   Absolutely. Dust is captured by vacuum systems or suppressed in wet operations.

5. Can one machine handle both deburring and edge rounding?
   Yes. Jonsen machines combine both processes into one pass.

6. How does the machine secure light or thin parts?
   Vacuum conveyor holds parts firmly, preventing movement during operation.

7. Is training required for operators?
   Basic operation is intuitive with touchscreen control and safety interlocks.

8. Are the abrasive heads adjustable?
   Yes. Pressure, direction, and grit type can be customized for each material.

9. Can small parts overlap during processing?
   Not with the vacuum table. Each part stays flat and in place.

10. What industries benefit from SG1050-3TB+B?
    Precision electronics, automotive, appliance assembly, and contract stamping shops.

Metal Surface Finishing Machines for Batch and Small Component Processing

Why is vacuum conveyor technology essential for small part deburring?

It ensures secure positioning, reducing edge skipping or part displacement under brush or belt contact.

How does Jonsen equipment minimize dust in metal finishing?

Integrated vacuum and optional wet systems capture fine particles, creating a safer, cleaner workspace.

Can batch processing machines handle varying part sizes?

Yes. Machines like SGP1300 support programmable spacing and adjustable pressure settings.

How does Jonsen ensure consistent finishing across batches?

With synchronized belt + brush systems and fixed part positioning, Jonsen machines deliver repeatable finish quality even in high-volume runs.